Question 1:
If a production line robots in the production process, downtime occurs suddenly, which may result in shutdown of the entire production line, which will give the project a great deal of time and economic losses. Automobile production line, for example, if: 2 minutes car production, the production of 30 per hour, per vehicle worth $ 100,000, then the production lines stop line one hour will result in the loss of value of 3 million.
Question 2:
When a large number of robots are used in the factory, the maintenance management of the robots will be a troublesome problem for the equipment maintenance engineers. Maintenance items and maintenance intervals of different types of robots will be different, even the same type robot, also due to different procurement time and frequency of use, resulting in the maintenance point of time varies. Therefore, it is difficult to develop a unified and optimized robot maintenance plan.
In order to solve the above problems, FANUC developed the robot cloud remote service system (Zero Down Time), referred to as the ZDT system. The system is an industrial IoT application developed specifically for FANUC's robotics products.
ZDT is the use of industrial things and big data technology, data collection and monitoring various operating FANUC robot and maintenance information, analyze big data, dig out hidden devices may malfunction, check in advance to make preventive maintenance, thereby Avoid sudden failure of equipment in the normal production process, thus achieving zero accidental shutdown of the equipment, ensuring continuous and stable production operation of the plant.
ZDT continue to collect information FANUC robot, the robot monitor and controller means, and also a variety of process equipment and process monitoring devices, such as servo gun, spraying equipment.
ZDT also has advanced system optimization. Using system optimization, you can reduce the power consumption of the system, extend the life of the robot, and increase the speed and efficiency of the system.
ZDT system network architecture
FANUC cooperated with Cisco to greatly expand the functionality and security of ZDT, and send and store the big data collected by ZDT function in the cloud. Connect the robotic operational data of the customer's plant to FANUC's global service network via the Internet and cloud services. Once the ZDT running in the cloud predicts that a FANUC device may fail, it will automatically inform FANUC's service team that FANUC will immediately analyze the cause and take measures to ensure FANUC technical support before the customer equipment really fails. Personnel and equipment spare parts have already arrived at the customer's factory, completed the necessary maintenance and maintenance, and precluded the potential for equipment failure.
After the ZDT function is connected to the cloud, the emergency response speed of the FANUC global service team is greatly improved. At the same time, FANUC's newly developed analysis and diagnostic new function applications can be quickly deployed, updated and maintained in the cloud ZDT data center, allowing users to enjoy the latest functions and services developed by FANUC in a timely manner.
User access interface
Users can access the ZDT system via the Internet to learn about the working status of the robot. In this way, no matter where the user is, such as: company, home or on the road, you only need to connect your laptop, ipad or mobile phone to the Internet, and you can understand the working status of the factory robot through the browser.
Maintenance reminder
The ZDT system can count the maintenance time of the robot in real time and give the remaining time. Once the remaining maintenance time reaches the warning value, two weeks in advance as set in the figure, an alarm will be issued to the user to arrange maintenance in time. The user can arrange the robot maintenance plan according to the remaining time, keep the robot's healthy working state and extend its service life.
Monthly analysis report
The ZDT system can automatically generate a daily status report of the robot and send it to the user's mailbox. Through this report, users can know which robots have abnormal conditions on the day, instead of viewing them on one page in the webpage. Each month, the ZDT system can also provide a monthly analysis report, allowing users to quickly understand all the problems and causes of the robot in the current month.
In 2015, FANUC established the first robot cloud remote service system in the United States to provide technical support services to users. As of 2017, more than 14,000 robots have been connected to this ZDT system to provide users with highly reliable fault warning services.
In order to better serve domestic users, Shanghai FANUC established the ZDT cloud remote service system for FANUC robot users in China, which was launched on December 8, 2017. This system is built and operated by Shanghai FANUC Co., Ltd., providing domestic users with high-quality, fast robotic fault warning and preventive maintenance services.
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SHENZHEN CHONDEKUAI TECHNOLOGY CO.LTD , https://www.szfourinone.com