The 13th Summit Forum Hyun Shuo Optoelectronics: Intelligent equipment is an inevitable trend

[Text|High-tech LED reporter Wen Zhao] "In the future LED manufacturing, intelligent robot equipment will play an important role in it." When talking about Industry 4.0, Xuan Shuo Optoelectronics Chairman Zhao Yutao said. In his view, Industry 4.0 is an upgrade of automation, which refers to the production process in which all or part of the processing of the product is completed by mechanical equipment, instruments and automation devices without the need for people to directly participate in the operation.


Zhao Shutao, Chairman of Hyun Shuo Optoelectronics

In a broad sense, the scope of production automation includes process automation, material storage and transportation automation, product inspection automation, assembly automation and product design, and automation of production management information processing. It is widely used in various industries such as metallurgy, electric power control, petroleum, chemical, mining, automobile manufacturing, electronic product manufacturing, warehousing and logistics. According to the statistics of the High-tech Research Institute LED Research Institute (GGII), as of the end of 2014, there were 488 robot-related enterprises in the Chinese market, an increase of 235 over the previous year.

With the introduction of the national strategic action plan of "Made in China 2025", which is regarded as the Chinese version of "Industry 4.0", many industry insiders believe that the future of LED lighting industry development can be foreseen.

"Industry 4.0 not only introduces Internet thinking into traditional industries, but also points the way for the next round of industrial revolution - from smart factories to intelligent production." Zhao Yutao emphasized the promotion and upgrading of intelligent manufacturing, Internet e-commerce and In the era of intelligence, personalized custom production models are also popular, and the common "brand effect", "market size" and "traditional channels" are no longer the mainstream competitive advantage. On the contrary, enterprises with the advantages of “manufacturing” and “product technology” have outstanding advantages in market competition and have a decisive influence on the development of enterprises.

As a typical LED lighting product manufacturing country, China's "Made in China 2025" is of great significance to the lighting manufacturing industry. It can be foreseen that major lighting companies must adapt to the situation and make corresponding strategic adjustments and layouts. Other than that, there seems to be no choice. This is a revolutionary manufacturing transformation and upgrading, and “death without transformation” is no longer a sensational discourse.

Talk about this, Zhao Yutao analyzed that the current domestic lighting manufacturing industry is not strong, there are mainly five bottlenecks: First, the degree of automation is not high; Second, the equipment positioning accuracy, flexibility is not enough; Third, the product line Unstable, the production capacity is not guaranteed; Fourth, the production parameter collection capacity is insufficient; Fifth, the interface with the plant information system is insufficient.

Then Zhao Yutao shared the solution of Hyun Shuo Optoelectronics: First, the overall design method is adopted to realize full automation, and the information exchange between each station and system is sufficient; secondly, the high-precision and high-flexibility robot structure is introduced, so that the positioning accuracy and compatibility are obtained. Guaranteed; Third, the distributed sensing structure is used in all parts of the system. The whole process parameters can realize system acquisition and comprehensive processing capability. The fourth is to adopt the overall network structure and have the ability to exchange data with ERP and MES.

In response to this "arms race" of life and death, in order to fight this war, all major enterprises need to grasp and utilize all aspects of resources and advantages to the maximum extent, that is, to strive for the advantages of "finance, technology, products" and so on. . Therefore, the advantages of automation equipment are self-evident.

First of all, automated production lines can replace labor, effectively reducing the overall cost of the enterprise. More importantly, not only can optimize the supply chain, control from the source, ensure product consistency, improve product quality, but also facilitate the standardization of the lamp structure, so that the product meets the technical requirements and industry standards of international and domestic mainstream buyers. At the same time, customization is achieved to meet the individual needs of the enterprise. In this regard, Zhao Yutao said, "Automation, intelligent equipment will be an inevitable trend in the future development of the LED industry."

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